Senior Mechanical Design Engineer
Hudson, WI 
Posted 11 months ago
Job Description
Job Title
Senior Mechanical Design Engineer

Job Description
Position Overview:
Phillips-Medisize, LLC is seeking a Senior Mechanical Design Engineer todesign and develop medical device and drug delivery products, following the Phillips-Medisize Design Development Process (DDP) and applicable standards such as ISO 13485 with design controls, ISO 14971 and appropriate ASME standards.

Essential Functions:
  • Operate primary CAD systems such as SolidWorks or Creo
  • Generate product designs that meet product requirements
  • Identify and analyze design risks using tools such as tolerance analysis, static or dynamic simulation or hand calculations.
  • Develop appropriate design risk mitigations and test strategies
  • Work with production facilities to understand and incorporate production intent design for manufacturing (component level) and design for assembly (assembly level) into the design.
  • Develop appropriate assembly and test fixtures to aide in the manufacture and testing of the design,
  • Integrate the electronic elements into the product design
  • Develop appropriate drawings to detail product and assembly specifications in a manner compliant with ASME or other design standards
  • Maintain a design journal that identifies product risk and tracks design changes throughout the Design Development Process.
  • Generate Database Approval Forms and Engineering Change Orders to document design changes and customer approval.
  • Identify and assess Design Risk via a dFMEA
  • Identify potential manufacturing risks within the design of the components and assembly.
  • Use or coordinate appropriate analytical techniques such as Tolerance Analysis, MoldFlow, SWX Simulation, SWX Plastics or ANSYS to aide in the analysis of the design
  • Ensure that design inputs and outputs are properly documented and controlled according to relevant procedures.
  • Generate and control Drawings and Specifications according to relevant work instructions
  • Other duties as assigned

Job Number

Career Field

Position Qualifications
Required Qualifications:

  • Bachelor of Science in Mechanical Design or Engineering
  • Minimum 7 years of experience in the design of mechanical or electro-mechanical drug / biologic delivery devices (pen injectors, auto-injectors and wearable pumps).
  • plastic injection molding and product development
  • Design experience with medical devices or similar products
  • Strong Design for Manufacturability experience focusing on plastic injection molding and plastic assembly methods (snaps, sonic welding, press fit, sealing, etc)
  • Proven history of providing innovative design solutions
  • Experience performing tolerance analysis and structural analysis
  • Diverse product portfolio

Skills and Abilities:

  • Familiar with ISO 13485 and ISO 14971
  • Ability to generate complex surface models
  • Familiar with various plastic materials and design limitations or potential design risks for said material
  • Strong written and verbal communication skills; ability to communicate design intent to a diverse audience
  • Experienced understanding of injection mold operation
  • Understanding of the behavior of plastics and other materials as they relate to mechanics, function and creep
  • Demonstrates strong ability to evaluate and recommend appropriate prototyping processes (i.e. SLA, printed, machined, molded)
  • Maintains and respects customer, project, and program confidentiality
  • Motivated self-starter who is able to manage multiple tasks

This position does not qualify for VISA sponsorship

This facility operates under International Traffic in Arms Regulations (ITAR) and therefore, any person hired must demonstrate with verifiable documentation that he/she is either: (i) a U.S. Citizen; (ii) ac active Green Card Holder; pr (iii) a "Protected Person" as defined by 8 U.S.C. 1324(b)(a)(3).

About Phillips-Medisize, LLC...
Phillips-Medisize, LLC, a Molex company, is a leading global outsource provider of design and manufacturing services to the drug delivery, consumable diagnostics, medical device and specialty commercial markets.

Learn more...
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Phillips-Medisize History:



Hudson, WI 54016

Equal Opportunity Employer
We are an equal opportunity employer. Minority/Female/Disabled/Veteran
This employer uses E-Verify. Please visit the following website for additional information:


Job Summary
Start Date
As soon as possible
Employment Term and Type
Regular, Full Time
Required Education
Bachelor's Degree
Required Experience
7+ years
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